Aerospace Investment Casting for Complex, Critical Components
When aerospace teams come to us, they usually need the same things: tight tolerances, karmaşık geometrileri, high-performance alloys, ve reliable lead times. Bizim aerospace investment casting services are built exactly around those needs.
Kullanılarak lost-wax precision investment casting, we produce near-net-shape aerospace components with thin walls, internal passages, and complex profiles that are difficult or impossible to machine economically. This makes our process ideal for turbine blade casting, vanes, impellers, brackets, and other flight-critical castings.
By choosing our aerospace investment casting company, you gain:
- High accuracy and repeatability – tight dimensional control for aerospace precision castings
- Mükemmel yüzey kalitesi – reduced machining, better aerodynamic and flow performance
- Weight reduction – optimized thin-wall investment casting and topology-friendly designs
- cURL Too many subrequests. – less material waste, less machining, faster production of complex parts
Biz konumlandırıyoruz aerospace casting foundry as a practical, high-value alternative to fully machined or fabricated components, delivering cURL Too many subrequests. that meets aerospace performance, certification, and cost targets.
Why Aerospace Investment Casting?
Aerospace OEMs rely on cURL Too many subrequests. because it delivers precision, performance, and cost control in one process.
Precision where it matters
For turbine blades, vanes, and impellers, we use cURL Too many subrequests. to hit tight tolerances and thin walls that are almost impossible to machine economically. Lost-wax casting gives:
- Near-net-shape airfoils and complex internal passages
- Consistent profiles from part to part
- Minimal secondary machining and rework
This is exactly why investment casting is a go‑to for turbine blade casting and other flight‑critical rotating parts.
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Cobalt alloy aerospace casting shines where wear, heat, and corrosion all hit at once—seal rings, vanes, combustor hardware, and hot gas path components. We use cobalt-based investment casting when you need:
- Exceptional wear resistance for moving interfaces
- Stable performance at very high temperatures
- Long life in corrosive or erosive flows
Bizim cobalt alloy casting capabilities cover multiple aerospace-grade compositions, tuned for both engine and structural applications.
Titanium Aerospace Investment Casting Solutions
Titanium investment casting is ideal when you need high strength with major weight savings. We use titanium alloys for:
- Aerospace structural castings and brackets
- Landing gear and hydraulic system cast parts
- Near-net-shape components where machining billet titanium would be too expensive
Faydalar:
- Yüksek strength-to-weight ratio
- Natural korozyon direnci
- Significant weight reduction vs. steel for U.S. commercial and defense platforms
Stainless Steel and Aluminum Aerospace Cast Parts
Not every part needs a superalloy. For many aerospace precision castings, stainless steel and aluminum are the most economical and practical choice:
- Stainless steel aerospace castings
- Great for brackets, housings, and hardware
- Strong, tough, and corrosion resistant
- Aluminum aerospace cast parts
- Ideal for lightweight covers, housings, and non‑flight‑critical structures
- Mükemmel cURL Too many subrequests. ve cost efficiency
Both materials work well for thin-wall investment casting and complex shapes where weight and cost matter.
Custom Aerospace Alloy Development and Optimization
If your program needs something beyond standard specs, we support custom aerospace alloy development and optimization:
- Tailored chemistries for cURL Too many subrequests.
- Balancing strength, fatigue life, and castability
- Material testing, certification, and full traceability cURL Too many subrequests.
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Aerospace structural castings and brackets
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Our shell systems are tuned for high-temperature alloy casting and excellent surface finish. For more detail on shell and mold work, see our overview of the kesin döküm süreci.
Metal pouring, solidification, and cooling
We tightly control metal flow and cooling to avoid defects:
- Exact melt temperatures and pour rates for nickel superalloy casting, cobalt alloy aerospace casting, titanium investment casting, and stainless steel
- Solidification modeling to reduce porosity and shrinkage
- Controlled cooling curves to hit the required microstructure and mechanical properties
This level of control is what supports true aerospace precision castings and flight-critical castings.
Finishing, machining, and surface treatment
After shakeout and cut-off, we finish every aerospace precision casting to print:
- CNC machining of critical features and tight tolerance surfaces
- Heat treatment and hot isostatic pressing (HIP) where specified
- Surface treatments and coatings for corrosion resistant aerospace castings
We keep most finishing in-house to lock down quality and lead time.
Vacuum investment casting for critical aerospace parts
For jet engine hot-section parts and other critical components, we use vacuum investment casting:
- Low gas content and minimal oxidation for aerospace superalloy parts
- Ideal for investment casting for jet engines and high-temperature alloy casting
- Supports ultra-clean, high-performance nickel- and cobalt-based alloys
This is standard for parts where fatigue life and creep resistance are non‑negotiable.
Directional solidification casting for turbine components
For turbine blades and vanes, we offer directional solidification casting:
- Columnar or single-crystal structures for extreme temperature service
- Improved creep resistance and longer life in hot gas paths
- Compatible with advanced nickel superalloy casting systems
This is the go-to for high-end turbine blade casting in commercial and military engines.
Rapid prototyping and fast-turn aerospace casting
When you need parts fast, we combine rapid prototyping with aerospace investment casting:
- 3D-printed patterns for quick design iterations
- Short-run tooling options to bridge from prototype to production
- Compressed lead times for development programs and qualification builds
This gives aerospace OEMs and Tier 1s a way to validate designs quickly while staying on the same investment casting path they’ll use for production.
Quality control for aerospace investment castings
When it comes to aerospace investment casting, quality control is everything. We build our entire process around repeatability, full traceability, and zero-defect performance for flight-critical castings.
AS9100 aerospace investment casting compliance
We operate to strict AS9100 aerospace investment casting standards so OEMs and Tier 1s know exactly what they’re getting. AS9100 gives us a structured system for:
- Controlled process documentation and change management
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Prototype to high-volume aerospace production
I’ve built our aerospace casting foundry to support you from first article to full-rate production.
- Rapid prototypes for design validation and testing
- Low–mid volumes for spares and specialty programs
- High-volume runs for OEM and Tier 1 platforms
We lock in stable processes and tooling so your ramp-up is smooth and predictable.
In-house CNC machining and finishing services
To keep quality and lead time under control, we offer in-house CNC machining, drilling, tapping, and finishing for aerospace precision castings. If you need tight-machined titanium or aluminum features similar to our precision CNC machining bronze services for custom industrial parts, we apply the same discipline to aerospace alloys. That means one integrated supplier for casting, machining, and final inspection, with full traceability from pour to packed part.
Aerospace sectors we serve
Commercial aviation cast components
We support commercial jet and regional aircraft programs with aerospace investment casting services için:
- Engine and APU hardware
- Structural brackets and mounts
- Cabin, cargo, and nacelle hardware
Our near-net-shape cURL Too many subrequests. help airlines and OEMs cut weight, improve fuel efficiency, and lower total lifecycle cost.
Military and defense aerospace castings
For defense customers, we deliver rugged flight-critical castings that hold up in the toughest environments. Typical parts include:
- Turbine blade casting and vane components
- Aerospace structural castings and brackets for airframes
- Landing gear cast components and hydraulic system cast parts
We follow strict defense and export requirements while protecting your IP and program timelines.
Spacecraft and satellite casting applications
Sağlıyoruz cURL Too many subrequests. for spacecraft, launch vehicles, and satellite platforms where reliability is non‑negotiable. Applications include:
- Hafif titanium investment casting for structures
- High‑temperature alloy parts for propulsion and turbo‑pumps
- Corrosion resistant aerospace castings for space environments
For high‑heat engine and propulsion components, we often work with nickel superalloy casting solutions similar to the Inconel high‑temperature alloys cURL Too many subrequests. cURL Too many subrequests..
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Aerospace Casting Case Studies
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For one jet engine customer, moving a turbine vane from billet machining to cURL Too many subrequests. cut raw material scrap by more than 40% and shortened lead time on replacement parts by several weeks. Our experience with cURL Too many subrequests. is backed by in-house development of advanced yüksek sıcaklık alaşımları that are optimized for creep and oxidation resistance in turbine hot sections.
Performance and Cost Improvements from Investment Casting
When we convert a turbine or engine component to lost-wax casting for aerospace, we focus on both performance and total cost:
- Performance gains
- Better airflow from smoother surface finish and tighter profile control
- Higher temperature capability with advanced aerospace superalloy parts
- Lower weight from integrated designs and optimized wall thickness
- Cost advantages
- Less machining time thanks to near-net-shape aerospace components
- Fewer joints and welds, which cuts assembly labor and reduces risk
- More efficient material use versus hogging parts from solid bar or forgings
On a recent U.S. military engine bracket project, switching to cURL Too many subrequests. delivered a 25% weight reduction and double-digit cost savings per part, while still meeting strict flight-critical requirements. For titanium programs, we pair our titanium investment casting capability with dedicated titanium alloy expertise to push both strength-to-weight and corrosion resistance for demanding aerospace customers.
Aerospace Investment Casting FAQ
What is aerospace investment casting?
Aerospace investment casting (lost‑wax casting) is a precision process we use to produce complex, near‑net‑shape aerospace components with tight tolerances and smooth surfaces. We inject wax into a die to form a pattern, build a ceramic shell around it, melt out the wax, then pour molten alloy into the cavity. This gives us flight‑critical aerospace precision castings with minimal machining, ideal for turbine blades, structural brackets, and engine hardware.
Which alloys are used in aerospace casting?
For aerospace investment casting, we work with a wide range of high‑performance alloys to match temperature, strength, and corrosion requirements:
- cURL Too many subrequests. for turbine blade casting, vanes, nozzles, and hot‑section engine parts
- Cobalt‑based alloys for wear‑ and heat‑resistant components
- cURL Too many subrequests. for lightweight, high‑strength structural and bracket castings
- Stainless steels and aluminum alloys for housings, actuators, and non‑hot‑section components
We also support custom alloy optimization for specific aerospace applications and can integrate compatible copper‑based or brass components alongside cast parts, similar to our engineered alüminyum bronz vana gövdesi dökümüne.
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