Martensitic Stainless Steel High Hardness Grades by vastmaterial

Martensitic Stainless Steel Product Overview

Se precisa de high hardness stainless that you can heat treat like tool steel—but still expect reliable corrosion resistance—then martensitic stainless steel is likely what you’re looking for. This martensitic steel family (classic 400 series stainless steel) delivers a unique mix of strength, wear resistance, and moderate corrosion resistance in a fully magnetic stainless steel structure.

In my product lineup, I focus on martensitic stainless steel grades engineered for demanding, real-world service: hardened stainless steel for cutting edges, shaft material with tight dimensional control, and heat treatable stainless that holds up under load and abrasion. Once quenched and tempered, these martensitic stainless alloys reach high Rockwell hardness, making them ideal where wear resistant stainless steel is critical and standard austenitic grades fall short.

Who Uses Martensitic Stainless Steel?

This product range is built for engineers, buyers, and manufacturers in sectors where strength plus corrosion resistance is non-negotiable, including:

• Cutlery and knives – consumer and professional martensitic knife steel, cutlery grade stainless steel
• Medical and surgical instruments – precision surgical instrument steel
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• cURL Too many subrequests. high strength with usable toughness, reducing the risk of brittle failure.
• This makes quenched and tempered martensitic stainless a dependable choice for hardened stainless steel shafts, fasteners, and critical rotating parts.

If you’re comparing martensitic stainless to other high-performance alloys for demanding parts, it can pair well with options like our stainless steel product range for industrial applications depending on your target strength, corrosion level, and cost.

Martensitic Stainless Steel Grades Offered

We stock a full range of martensitic stainless steel grades so U.S. manufacturers can match the right material to the job instead of overpaying or compromising performance.

AISI 410 Martensitic Stainless Steel

AISI 410 is the workhorse martensitic stainless steel grade for general-purpose use.

• Good balance of strength, hardness, and cost
• Common choice for pump and valve stainless, structural parts, and basic shaft material
• Available in bar, plate, and machine-ready blanks

AISI 420 Martensitic Stainless Steel

AISI 420 cURL Too many subrequests. cutlery grade stainless steel with higher carbon than 410.

• Higher hardness after heat treat for sharper, longer-lasting edges
• Usado em knives, surgical instrument steel, molds, and wear parts
• Popular where you need hardened stainless steel with decent corrosion resistance

AISI 440C Martensitic Stainless Steel

AISI 440C is a premium high hardness stainless e wear resistant stainless steel.

• Very high hardness (HRC 58–60+ when properly heat treated)
• Excellent for martensitic knife steel, bearings, and precision components
• Ideal when you need maximum wear resistance in a heat treatable stainless liga

Other Key Martensitic Steel Grades: 416 and 431

• 416 free machining stainless: Modified 410 with sulfur for much better machinability, perfect for high-volume turned parts and fasteners.
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• cURL Too many subrequests. (low C, ~11.5–13.5% Cr) is a balanced, general‑purpose martensitic stainless.
• 420 stainless steel (higher C, ~12–14% Cr) reaches higher hardness, ideal for cutlery grade stainless steel e surgical instrument steel.
• 440C stainless steel (high C, ~16–18% Cr) delivers very high hardness and wear resistance, common in martensitic knife steel and precision bearings.

How composition affects hardness and corrosion

The chemistry directly drives performance:

• Hardness & strength
  • More carbon and chromium carbides = higher achievable HRC after quench and temper.
  • Grades like 440C can reach very high hardness for wear resistant stainless steel aplicações.
• Resistência à corrosão
  • More chromium and molybdenum = better resistance in air, water, and mild chemicals.
  • Too much carbon without proper processing can form excess carbides and reduce effective chromium, lowering corrosion resistance.
• Machinability vs performance
  • Sulfur in 416 improves machining for U.S. job shops and OEMs, but slightly reduces toughness and corrosion resistance compared with cleaner grades like 410 or 420.

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Mechanical properties of martensitic stainless steel

Martensitic stainless steel is all about strength, hardness, and wear resistance after heat treatment. That’s why it’s a go-to hardened stainless steel for U.S. manufacturers who need performance, not just corrosion resistance.

Strength by martensitic stainless steel grade

Typical room-temperature mechanical properties (quenched & tempered):

• 410 martensitic stainless steel
  • Tensile strength: ~ 700–1,100 MPa (100–160 ksi)
  • Yield strength: ~ 450–900 MPa (65–130 ksi)
• 420 martensitic stainless steel (higher carbon)
  • Tensile strength: ~ 800–1,300 MPa (115–190 ksi)
  • Yield strength: ~ 550–1,000 MPa (80–145 ksi)
• 440C martensitic stainless steel (high hardness stainless)
  • Tensile strength: can exceed 1,900 MPa (275+ ksi) at high hardness
  • Yield strength: typically 1,300+ MPa (190+ ksi)

Values vary with section size, exact martensitic stainless composition, and heat treatment, but across the board martensitic steel delivers far higher strength than standard austenitic 304/316.

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• Thermal expansion & dimensional stability: Coefficients of thermal expansion are typically 9.5–11.0 × 10⁻⁶ /°F (17–20 × 10⁻⁶ /°C) from room temp to a few hundred °F. In practice, that means:
  • Parts stay dimensionally stable under normal operating temperatures
  • Quenched and tempered martensitic steel holds tighter tolerances than many high-alloy tool steels when cycled hot and cold
• Magnetic permeability: Martensitic stainless steel is strongly magnetic in both annealed and hardened states. Permeability is higher than austenitic stainless, so it’s a good fit when you need:
  • Magnetic response for sensors, couplings, and holding fixtures
  • A magnetic stainless steel with better hardness and wear resistance than mild steel

These physical properties make martensitic stainless steel a smart choice for hardened stainless steel components where weight, heat flow, and magnetic behavior all matter.

Heat Treatment of Martensitic Stainless Steel

Heat treatment is what turns martensitic stainless steel from “just stainless” into a true hardened stainless steel with high wear resistance and strength. Done right, you get the hardness you need without killing toughness.

Austenitizing: Temperatures & Soak Time

Para a maioria dos martensitic stainless steel grades (410, 420, 440C, 431, etc.):

• Austenitizing range: tipicamente 950–1100°C (1740–2010°F) depending on grade and carbon level
• Common practice:
  • 410 / 416: ~980–1010°C (1795–1850°F)
  • 420: ~980–1040°C (1795–1900°F)
  • 440C: ~1040–1100°C (1900–2010°F)
• Hold time: normalmente 20–45 minutes at temperature after parts are uniformly hot (longer for thicker cross-sections)
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Quenching: Media & Cooling Practice

To form martensite, these steels must be cooled fast enough from austenitizing:

• Oil quench is common for 410, 420, 431 to reduce cracking risk.
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Cutlery, knives, and surgical instruments

Usamos 410, 420, and 440C martensitic stainless steel para:

• Kitchen knives, hunting knives, and cutlery – high edge hardness, good wear resistance, and easy re-sharpening.
• Surgical instruments and medical tools – stable hardness after heat treatment and consistent performance under repeated sterilization.

For demanding medical implants and precision components, solutions like our knee and femoral condyle implant materials show how controlled hardness and corrosion resistance matter in real use (see our advanced femoral condyle implant components).

Pumps, valves, and shaft components

Martensitic stainless is a proven cURL Too many subrequests. para:

• Pump shafts, valve stems, and seats
• Rotors and couplings in fluid systems

Grades like 410 and 431 stainless shaft material offer a strong mix of strength, hardness, and moderate corrosion resistance in water, steam, and mild chemical service.

Turbine blades, bearings, and power generation parts

In power and energy, martensitic steel works well where wear, temperature, and stress are all in play:

• Turbine blades and buckets
• Bearings, rings, and wear parts
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Industrial molds, tooling, and fasteners

Para industrial tooling, we supply martensitic stainless alloy para:

• Plastic molds, die components, and tooling inserts
• High-strength stainless fasteners and wear plates

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Aerospace and automotive martensitic components

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Martensitic stainless is não a marine or heavy-chemical workhorse:

• Weak spots:
  • Saltwater, sea spray, de-icing salts (road brine)
  • Strong acids, chlorides, bleach-type cleaners
  • Tight crevices and stagnant water
• Risks:
  • Pitting and crevice corrosion
  • Stress corrosion cracking under load in chloride media

If your part lives near the coast, in chemical plants, or in salt-heavy service, we usually recommend a different stainless or even copper-based alloys from our copper alloy portfolio.

Surface finishing and maintenance tips

You can stretch the life of martensitic stainless steel with basic finishing and care:

• Best finishes:
  • Fine ground or polished (less surface roughness = less corrosion sites)
  • Passivated to remove free iron and boost corrosion resistance
• Simple maintenance (especially for U.S. shop and field use):
  • Rinse off salt, coolant, and dirt regularly
  • Dry parts instead of leaving them wet or submerged
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  • Light oil or corrosion inhibitor on critical edges, tools, and shafts

Handled right, martensitic stainless steel delivers a solid balance of corrosion resistance, hardness, and wear performance for real-world American manufacturing and end-use conditions.

Machining martensitic stainless steel

Machinability of 410, 420, 440C martensitic steel

410, 420, and 440C martensitic stainless steel all machine differently, and that matters a lot for your cycle time and tooling cost:

• 410 stainless steel bar and plate – Best machinability of the three. Machines similar to a medium-carbon steel when supplied in the annealed or normalized condition.
• 420 martensitic stainless – Higher carbon means higher hardness and more tool wear. Keep it in the annealed state for heavy machining, then heat treat.
• 440C hardened stainless steel – Very abrasive once hardened (high carbon + high chromium carbides). Rough machine before heat treat whenever possible and reserve hard machining for finishing only.

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• Keep tools sharp; don’t “nurse” dull tools on 440C or you’ll spike heat and work hardening
• Avoid rubbing – use positive feeds and avoid too-light cuts
• For tapping, use form taps or high-performance cut taps with strong lubrication

If you need help dialing in feeds/speeds for a specific martensitic stainless steel grade or part geometry, I can walk you through a setup that balances tool life with throughput.

Welding martensitic stainless steel

cURL Too many subrequests. martensitic stainless steel (410, 420, 440C, 431, etc.) takes more care than austenitic grades, but it’s very manageable if you control heat input and follow the right steps.

Weldability challenges and cracking risks

Martensitic stainless is hardenable and has higher carbon, which makes it prone to:

• Cold cracking and hydrogen cracking in the heat-affected zone
• Hard, brittle microstructures if it cools too fast after welding
• Loss of corrosion resistance if welds aren’t properly tempered

To reduce cracking risks on martensitic steel and hardened stainless steel, we keep heat input moderate, avoid high restraint joints, and use low-hydrogen processes and consumables.

Preheating and post-weld heat treatment

Para a maioria dos martensitic stainless steel grades, we use:

• Preheat: typically 400–600°F (200–315°C) depending on grade and section size
• Interpass control: keep the joint warm and avoid big temperature swings
• Post-weld heat treatment (PWHT): tempering after welding to restore toughness, reduce hardness, and relieve stress

On critical parts like shafts, turbine components, or valve bodies, PWHT is essential to balance hardness, strength, and ductility.

Filler metal selection for martensitic grades

Choosing the right filler is key for reliable martensitic stainless welds:

• Match or slightly overmatch strength with martensitic fillers for 410, 420, 431
• Utilize austenitic stainless fillers (e.g., 309/310) when you need better crack resistance or are joining to carbon steel
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If you’re combining welded martensitic parts with CNC-turned components, aligning the weld procedure with your machining plan can save a lot of finishing time; we often recommend pairing this with optimized setups from our CNC turning process and materials guide.

Available Forms and Specifications for Martensitic Stainless Steel

We stock and process martensitic stainless steel in the most common industrial forms so you can match the grade to your part design without extra hassle.

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• Locked-in pricing windows for big programs and repeat buys
• Flexible shipping: LTL, full truckload, or export packing for global plants

That combination keeps your line running and your cost per part under control.

Technical Support for Grade Selection & Design

Martensitic stainless steel can be tricky. You want a supplier who actually understands it, not just resells it:

• Help choosing between 410, 420, 440C, 416, 431 based on hardness, corrosion, and machinability
• Recommendations on tratamento térmico, surface finish, and allowable tolerances
• Suporte para casting solutions when you need complex shapes, including options like precision lost-wax casting
• Feedback on design-for-manufacturing (DFM) so parts run cleanly in US machine shops

That’s how you get martensitic stainless steel that actually works in your application, not just looks good on a spec sheet.

Technical data sheets for martensitic stainless steel

I provide complete technical data sheets for every martensitic stainless steel grade we supply, so your engineers and buyers can move fast and make clean decisions.

Grade‑specific martensitic stainless steel data

You’ll get grade-focused sheets for each martensitic stainless steel grade (410, 420, 440C, 416, 431 and specials), including:

cURL Too many subrequests.	What’s Included (Typical)
Chemical composition	C, Cr, Ni, Mo, Mn, Si, S, P ranges + martensitic stainless composition notes
Mechanical properties	Tensile, yield, elongation, impact, hardness by condition
Physical properties	Density, thermal expansion, thermal conductivity, resistivity
Product forms	Bar, plate, sheet, coil, forging, near-net shapes
Standards	AISI / ASTM / UNS / EN equivalents for martensitic steel

Where needed, we also include property curves (e.g., hardness vs tempering temperature) to help you dial in performance on quenched and tempered martensitic stainless steel.

Heat treatment and processing guides

For heat treatable stainless grades, we add simple, shop-friendly processing guides:

• Austenitizing ranges and soak times by martensitic stainless steel grade
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Característica	Martensitic Stainless Steel	Austenitic Stainless Steel
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Maximum hardness for key martensitic stainless grades

Typical maximum hardness after proper quench and temper:

Grade (martensitic stainless)	Max Hardness (approx.)
AISI 410	~ HRC 40–45
AISI 420 (high C)	~ HRC 50–54
AISI 440C	~ HRC 58–60+
AISI 431	~ HRC 35–40

Actual values depend on section size, heat treatment, and tempering temperature. We review each application and heat treat spec with you before production.

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Food and medical suitability

• Food contact:
  • 420 and 440-type martensitic stainless are widely used in cutlery, blades, and some food-processing tools.
  • Para wet, salty, or acidic food environments, austenitic grades (like 304/316) are usually preferred for better corrosion resistance.
• Medical use:
  • Certain martensitic grades (like specific 420/440 variants) are used for surgical instrument steel because of their hardness and edge retention.
  • Biocompatibility and surface finish must meet FDA and relevant standards; we follow customer drawings and specs closely.

For project-specific compliance questions, we usually walk customers through requirements similar to what we cover in our detailed material FAQs and support resources.

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Lead times and availability by size and grade

O tempo de entrega depende de grade, size, and processing:

Item	Typical Situation (US customers)
Stock bar / plate (410 / 420)	cURL Too many subrequests. ready or short lead
440C round bar & precision	Normalmente 2–4 semanas with processing
Custom sizes / forged shapes	Normalmente 4–8+ weeks, project-based
Heat treated / machined parts	Adicionar cURL Too many subrequests. for processing

We keep core 400 series stainless steel sizes flowing with stable pricing and can lock in delivery windows for repeat orders so your production schedule stays predictable.